Troubleshooting No-Start Potential ECU Failover

If your car suddenly died with no fuel, no boost, and now won’t turn over, here’s a quick diagnostic breakdown you can follow, especially considering your setup on Project Black Pearl (2005 WRX with VF22 turbo and custom mods):


🧠 Top Potential Causes Based on Symptoms

  1. Fuel System Failure

Symptoms: Sputtering, no gas delivery.

Check:

Is the fuel pump priming? (Key to ON, listen for 2–3 second hum)

Could the Walbro 255 pump be disconnected, blown fuse, or dead?

Any loose connections or clogged fuel filter?

  1. Ignition/Electrical Issue

Symptoms: No spark, engine won’t turn over.

Check:

Battery: Fully dead battery = no crank. Try jump-starting.

Main grounds: Check engine bay grounding points and battery cables.

Check for blown main relay or fuel pump relay.

If you have coil pack conversion: check ignition harness plug.

  1. Timing Belt Failure (Catastrophic)

Symptoms: Sputter → stall → won’t turn over properly (or sounds weird).

Check:

Listen during crank: If it spins very freely or too fast = no compression.

Remove a timing cover bolt and peek at the belt if visible.

If it’s snapped, DO NOT keep cranking — risk of valve damage.

  1. ECU or Tune-related Fail

Symptoms: Car dies suddenly with no warning, won’t crank, electrical seems dead.

Check:

Verify no ROM corruption or flash failure if recently tuned (especially via Tactrix).

Any grounding faults or short circuits near ECU?

  1. Boost Hose / Vacuum Line Catastrophe

Symptoms: Might cause stalling but shouldn’t prevent crank.

Check:

If the turbo inlet collapsed (cheap ones can do this) — inspect for blockage.

Boost leak alone doesn’t usually prevent cranking, but can cause sudden loss of power.


🔧 Quick Action Plan

Step Task Tool Needed

1 Check battery voltage Multimeter
2 Listen for fuel pump Ear / scan tool
3 Check CEL / ECU light on key ON Dash indicators
4 Attempt OBD2 scan Tactrix / ELM327
5 Check fuses (under dash and hood) Visual / fuse puller
6 Pull a spark plug and check for spark/fuel smell Spark plug socket
7 Check oil cap area for visible timing belt tension Flashlight


🔥 Critical Alert

If engine cranks extremely fast or sounds “whirry” without the usual compression strokes:

STOP cranking.

May be timing belt failure. Compression test or visual inspection needed before further attempts.


📋 Log It

Document:

Last known running state

All mods installed (especially anything in last 1–2 weeks)

Weather and temperature

When it last had fuel, oil, or service

Would you like a diagnostic checklist sheet or mobile-friendly version to print or store in your glovebox/phone?

Let me know how far you get, and I can help isolate it further with more detail from your findings.

Absolutely — here’s the continuation of the rapid fuel starvation diagnosis, specifically tailored for your 2005 WRX Project Black Pearl:


🔌 1. Direct Fuel Pump Power Test (Confirm Pump Function)

If you haven’t already done this, here’s how:

✅ From Rear Seat Access:

  1. Remove the rear seat bottom (lift from front edge).
  2. Unscrew the fuel pump access panel (driver side).
  3. Expose the fuel pump harness.
  4. Use a fused jumper wire from the battery:
    • Connect 12V to the pump power pin (often white/black or red)
    • Ground to chassis or black wire
  5. Listen closely — the pump should hum immediately.
ResultMeaning
✅ Pump humsPump is functional. Problem is ECU signal or relay wiring.
❌ No soundFuel pump is dead OR ground/power circuit is open.

⚠️ 2. If Pump Only Runs When Jumped

Then the ECU is not commanding the pump, which happens in only a few cases:

Root CauseEffect
🟥 Crank Position Sensor failed or unpluggedECU doesn’t detect engine movement = no spark, no fuel
🟥 ECU in fail-safe (oil starvation logic)Some ROMs or base maps cut fuel/spark if oil pressure = 0
🟥 Relay not getting 12V triggerStarter signal path, main relay, or ignition source failure
🟥 Blown fuel pump fuse or faulty relayNo power to pump, even if ECU wants to send it

🔎 3. Confirm Crank Signal (ECU Sees RPM)

Use Tactrix + RomRaider logger or any OBD2 app (Torque Pro, etc).
Watch RPM while cranking:

ResultMeaning
✅ RPM rises while cranking (even 100–200)Crank signal good — ECU knows engine is spinning
❌ RPM = 0 during crankCKP sensor failure — the ECU doesn’t trigger fuel/spark

This is the single biggest trigger of fuel starvation with an otherwise healthy system.


🧰 What To Do Based on Test Results

SymptomFix
Pump works when jumped, not via key✅ Replace or re-seat crank sensor, jumper or replace fuel relay
No pump even when jumped❌ Replace pump
RPM = 0 when cranking🔧 Replace CKP sensor (or re-plug if recently disconnected)
Cranks with clutch switch jumpered🔧 Replace clutch switch or install rally-style bypass
Fuel present, spark present, pump active✅ Check injector pulse / fuel pressure regulator

🎯 Final Checklist (Top 5 Fixes)

  1. 🔌 Bypass clutch switch to verify starter circuit
  2. 🔄 Jumper fuel pump to verify power and operation
  3. 🧠 Scan/log RPM to confirm crank sensor function
  4. ⚙️ Check fuel pump relay/fuse and swap with known good
  5. 💡 Inspect ground straps + ECU grounds for corrosion or looseness

Would you like:

  • 📄 A “Field Fix” guide for testing all these circuits roadside?
  • 🧰 A wiring diagram showing clutch switch → relay → fuel pump → ECU logic?
  • 🧠 A RomRaider logger profile prebuilt for this fuel-starvation scenario?

Let me know what you test or hear next — I’ll walk you through the next move.

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